Chapter 4 of 8
4Technology and architecture
A connected product meets the device requirements of the five acts in six technical layers between the radio chip and the ERP system, and no single layer covers a whole act. Most components are available certified, among them secure elements, microcontrollers with one of 316 PSA certifications, and update and certificate services. The gaps are processes no vendor sells, namely factory provisioning, a security team that meets the 24-hour reporting clock and an update mechanism that lasts the whole support period. The chapter takes the layers from the radio up, maps the obligations of the acts onto them and combines them into one reference architecture per archetype.
4.1 Connectivity
The radio decides how long a product can be reached for updates. The last 2G networks in Germany and Austria close in 2028, inside the support period of a product launched in 2027.6, 77 Telekom aims for 30 June 2028, Vodafone for September 2028 with some critical IoT use until 2030, and Telefónica for the end of 2028.77 A1 in Austria plans for 31 May 2028.6 3G is already off in all three countries, and Switzerland has closed 2G as well.47, 373, 413 The Cyber Resilience Act (CRA) asks for updates over the whole support period.171 A radio that disappears before then becomes a compliance risk. New designs need no 2G fallback; fleets with 2G modules need a migration plan.
LTE-M and NB-IoT are the low-power cellular options with national coverage and no announced end date. Telekom completed nationwide LTE-M in July 2020.94 At the end of 2020 Vodafone’s LTE-M covered more than 90 % and its NB-IoT more than 97 % of Germany’s land area.408 LTE-M handles mobility and firmware images, while NB-IoT reaches deeper indoors. A system-in-package such as the Nordic nRF9151 sleeps at 2.7 µA in power saving mode (PSM).284 5G RedCap (3GPP Release 17)5 is the successor for devices that need more bandwidth. Its market is young, as Germany’s first commercial RedCap product was a smartwatch in September 2025.95 For 2027 RedCap is therefore an option for the machine gateway, not a default.
Three further networks belong to the customer or the utility, not to the device maker. The Federal Network Agency (BNetzA) has assigned 3.7-3.8 GHz for local 5G campus networks since November 2019, from a base fee of €1,000.80 By November 2025 it had issued 484 assignments in that band,75 against 27 in the 26 GHz band.76 The 450 MHz band went to 450connect in 2021 for energy and water,73 assigned until 31 December 2040,72 and carries smart meter traffic. LoRaWAN (ITU-T Y.4480)254 runs below a 1 % duty cycle at 868 MHz.84 Firmware updates are therefore limited to small deltas. Germany has no nationwide public LoRaWAN network. Netze BW alone runs up to 3,000 gateways.255
At short range the law shapes pairing more than the radio. Bluetooth Low Energy (BLE) offers LE Secure Connections41 and, since Core 6.0, Channel Sounding for ranging.42 EN 18031-1 gives no presumption of conformity where the user may choose not to set any password.148 “Just Works” pairing therefore cannot be the only protection for a tool that accepts commands. New Wi-Fi CERTIFIED devices have required WPA3 since 2020.411 Galileo’s navigation message authentication (OSNMA) has been in service since 24 July 2025 and lets a tracker detect spoofed positions.176
4.2 Device security layer
The device security layer carries most of the security properties the CRA requires of the product.171 Access protection, confidentiality, integrity and exploit mitigation all depend on it. It is also the layer most fully available as certified parts. It further carries the Machinery Regulation’s duty to protect safety-relevant software against corruption and to collect evidence of intervention.168
Keys sit either in a discrete secure element or trusted platform module (TPM), or in an isolated region of the main microcontroller. Five of seven common parts carry a Common Criteria (CC) certificate (Table 7). NIST has listed FIPS 140-2 certificates as historical since September 2026. They still cover deployed modules. New procurement that asks for FIPS, however, needs FIPS 140-3, which the TA100’s successor TA101 holds at Level 2.261, 276, 277, 278 The ATECC608B has no certificate, and Microchip lists one of its variants as not recommended for new designs.263 A TPM 2.0394 suits a Linux gateway with measured boot, a secure element a microcontroller device.
| Component | Vendor | Certification | Provisioning option |
|---|---|---|---|
| EdgeLock SE050 | NXP | CC EAL6+ up to OS level; FIPS 140-2 level 3 for the SE050F variant (historical since September 2026) | EdgeLock 2GO |
| EdgeLock SE051 | NXP | CC EAL6+ with AVA_VAN.5; IEC 62443-4-2 certified for applicable requirements | EdgeLock 2GO |
| OPTIGA Trust M | Infineon | CC EAL6+ | Trust M Express, pre-registered for AWS IoT and Azure IoT Hub |
| ATECC608B | Microchip | No CC or FIPS certificate | Trust&GO (pre-provisioned, MOQ 10), TrustFLEX, TrustCUSTOM |
| TA100 | Microchip | FIPS 140-2 level 2 (historical since September 2026; successor TA101: FIPS 140-3 level 2); AEC-Q100 grade 1 | TrustFLEX / custom |
| STSAFE-A110 | ST | CC EAL5+ AVA_VAN.5 | ST personalisation service |
| OPTIGA TPM SLB9672 | Infineon | TPM 2.0; CC EAL4+ AVA_VAN.4 (BSI-DSZ-CC-1277-2026); FIPS 140-2 level 2 (historical since September 2026) | Pre-installed endorsement key |
The PSA Certified level is the evidence that counts where keys stay on the microcontroller. The PSA Certified database holds 316 certifications from 123 companies, among them Level 3 for the STM32U585, NXP MCX N94x/N54x and Silicon Labs EFR32MG21B.326 On Armv8-M parts, TrustZone isolates a secure partition. Trusted Firmware-M is the reference implementation.395 Level 2 shows in a 25-day lab evaluation that the root of trust resists software attacks; Level 3 extends that to substantial hardware attacks.325 Both build on the SESIP method of GlobalPlatform, which took over PSA Certified in September 2025.194 SESIP is published as EN 17927:2023.83 The Nordic nRF54L15, which Nordic markets as designed for Level 3, was certified at Level 1 in January 2026.326 The certificate pays off as reuse. NXP shows how a manufacturer can carry a chip’s security target into EN 18031 and IEC 62443-4-2 evidence.295
A design built to IEC 62443 and EN 18031 yields such reusable evidence, but not yet a presumption of conformity under the CRA. The CRA’s 41 harmonised standards are still being written under standardisation request M/606, and none is cited in the Official Journal.151 The EN 18031 series under the Radio Equipment Directive (RED), by contrast, has been cited with restrictions since January 2025.145, 148 IEC 62443-4-1 sets the development process,208 IEC 62443-4-2 the component requirements,117, 209 and ETSI EN 303 645 the consumer IoT baseline.135
Secure boot closes the layer. MCUboot is the common open-source bootloader for 32-bit microcontrollers.258 Linux gateways use U-Boot verified boot with a TPM-measured chain. Updates follow the architecture of RFC 9019214 with a signed manifest per RFC 9124.215 The bootloader checks the signature against a key in the root of trust, refuses a downgrade and falls back to the old slot if the new image fails. This meets two CRA duties, the secure distribution of updates and automatic security updates by default.171
4.3 Device management and PKI
Update services are easy to buy, but each device’s identity is not. It has to be in place before the device leaves the factory. Five services carry most DACH projects in 2026: Mender for embedded Linux and microcontrollers,292 Memfault with crash reporting,260 Golioth billed per active device,199 AWS IoT Device Management with signed FreeRTOS jobs20 and Azure Device Update, which stays generally available while Microsoft previews a successor.267 Microsoft’s edge platform, Azure IoT Operations, brings its own MQTT broker.269 Prices and owners of these services changed in 2025 and 2026. Memfault is now part of Nordic, and Golioth part of Canonical.198, 286 The update service therefore belongs behind an abstraction, and an open on-device format such as MCUboot images keeps the vendor replaceable.
Every device needs a unique credential, because the CRA asks for secure-by-default configuration171 and EN 18031 rules out universal default passwords.148 There are three routes:
- Pre-provisioned secure elements. The chip vendor signs the birth certificate: Microchip Trust&GO from 10 units,263 Infineon Trust M Express,218 NXP EdgeLock 2GO.296
- In-line provisioning at end-of-line test. A station with a hardware security module signs each device’s request with the manufacturer’s own issuing CA, using services such as DigiCert, Keyfactor EJBCA or GlobalSign.105, 195, 232
- First-connect provisioning. AWS fleet provisioning by claim21 or the Azure Device Provisioning Service.268 It is the cheapest route. Its weakest link is the shared claim credential.
Certificate lifetime is a design decision. A birth certificate for the product life plus short-lived operational certificates renewed over EST212 limits the damage of a stolen key. BRSKI adds zero-touch bootstrap.213 Short lifetimes are also cheaper. AWS Private CA costs USD 50 a month in short-lived mode against USD 400 in general-purpose mode.19
4.4 SBOM and PSIRT tooling
Tools cover three of the CRA’s eight vulnerability-handling duties, namely the software bill of materials (SBOM), testing and disclosure.171 The update service covers two more. Only a product security incident response team (PSIRT) can do the rest. Since 11 September 2026 that team must send an early warning within 24 hours of an actively exploited vulnerability, a notification within 72 hours and a final report within 14 days of a fix, also for products already on the market.171 ENISA’s Single Reporting Platform opened the same day and sends each report to the coordinating CSIRT and ENISA at once.133
The formats are settled. CycloneDX is ECMA-424120 and SPDX is ISO/IEC 5962.253 Technical Guideline TR-03183-2 of the Federal Office for Information Security (BSI), dated August 2025, is the most specific profile: CycloneDX 1.6 or SPDX 3.0.1 or later, a SHA-512 hash per component, and no vulnerability information in the SBOM itself.50 Advisories go out separately as CSAF 2.0, whose VEX profile states whether a product is affected.302 Version 2.1 was in draft in September 2026.303 BSI’s CERT-Bund itself publishes as a CSAF trusted provider.52 CSAF advisories therefore reach German customers through a channel they already read.
OWASP Dependency-Track is free and matches SBOMs against vulnerability feeds continuously.321 Bought-in firmware without source, such as radio modules, needs binary analysis, offered for example by ONEKEY in Düsseldorf.308 No tool supplies the other parts of a PSIRT: a named team, a published contact, triage with VEX statements and a release path into the update service.
4.5 Data interfaces for the Data Act
The Data Act asks for access by design but names no protocol. For device makers the hard part is therefore authorisation, not format. Products placed on the market since 12 September 2026 must make readily available data accessible to the user “by default, easily, securely, free of charge, in a comprehensive, structured, commonly used and machine-readable format”.170 Articles 4 and 5 add access on request and access for third parties the user names.170 The Commission’s FAQ of January 2026 counts data stored even temporarily as readily available, but does not require direct access in every situation.158
Four open interfaces meet the test in DACH industry. OPC UA (IEC 62541)211 can publish over MQTT,312 and umati builds on the VDMA’s machinery specification for it.398 MQTT 5.0 is an OASIS Standard.301 The Asset Administration Shell (IEC 63278-1),210 at version 3.2 in IDTA Release 26-01,216 holds static product data and points to live data. A documented REST API serves users and third parties in the cloud.
Third-party access must be scoped to one user’s products and revocable. The manufacturer reuses the identity layer for this. The device certificate identifies the product, and an OAuth-style grant ties it to the user. The data leaving the product falls under the CRA’s confidentiality and data minimisation duties.171
4.6 Obligations by layer
The secure device and the PKI carry more of the law than any other layer. They are also the two that a firmware update cannot add later. The CRA, the RED, the Machinery Regulation and the Data Act each need at least five of the six layers (Table 8).
| Layer | CRA, properties (Annex I Part I) | CRA, processes (Annex I Part II) | RED | Machinery Regulation | Data Act |
|---|---|---|---|---|---|
| Connectivity | (2)(h) availability, (2)(i) impact on networks; reachability for (2)(c) | (7) update channel over the support period | Art. 3(3)(d) network protection; secure pairing | 1.2.1(a) resistance to malicious attempts on the link | Transport of data to user and third party |
| Secure device | (2)(d) access, (2)(e) confidentiality, (2)(f) integrity, (2)(k) exploit mitigation | (7) signature check of updates | Art. 3(3)(d), (e), (f): authentication, secure storage | 1.1.9 protection against corruption, evidence of intervention | Device identity behind each data set |
| Device management and OTA | (2)(c) automatic security updates, (2)(l) logging | (2) remediation, (7) secure distribution, (8) free updates | Update mechanism, logging | 1.1.9 evidence of software intervention | Remote configuration of data access |
| Certificates and PKI | (2)(b) secure by default, (2)(d) authentication | (7) code-signing keys | No universal default passwords; credential management | 1.2.1(a) authenticated control commands | Authorisation of third parties |
| SBOM and PSIRT | (2)(a) no known exploitable vulnerabilities | (1) SBOM, (3) tests, (4) disclosure, (5) CVD, (6) contact; Art. 14 24 h / 72 h / 14 days | Vulnerability handling for radio stacks | Supplier software evidence | n/a |
| Data interfaces | (2)(e) confidentiality, (2)(g) data minimisation, (2)(m) deletion | n/a | Art. 3(3)(e) privacy | n/a | Art. 3(1) access by design, Art. 4 access on request, Art. 5 third parties |
Note: An entry means the layer carries the technical measure, not that buying the layer produces conformity. Sources: [141, 148, 168, 170, 171].
Vulnerability handling under the CRA is mostly process. Without a PSIRT the reporting clock cannot be met, whatever tools are in place.133, 171 The Data Act, by contrast, needs neither a new radio nor a new chip. It adds an authorisation layer on top of the device identity the CRA already demands.
4.7 Four reference architectures
The four archetypes share one backbone and differ only where physics or regulation forces them to. The backbone has five elements:
- Every device holds a unique key in a root of trust and a factory-issued certificate.
- Every image is signed and checked before it runs.
- One update service serves all product lines.
- One PSIRT serves all products and reports through ENISA’s Single Reporting Platform.133
- Every product exposes its data through a documented interface.170
4.7.1 Battery tool with BLE tracker
The battery tool carries no cellular modem and reaches the cloud only through the user’s phone or a site gateway. Its security therefore sits in the BLE chip, and its updates travel through a courier it does not trust (Figure 5).
- Radio
- Bluetooth LE with LE Secure Connections. Lock, unlock and torque commands come only from an authenticated app session.
- Gateway
- The user’s phone, or a BLE-to-LTE-M gateway in the van, site container or tool crib. Every advertising packet carries a rotating, encrypted identifier.
- Platform
- A device cloud for microcontroller fleets that registers identities from the factory manifest, keeps the ownership record and serves the data API.
- ERP
- Event-driven posting of last-seen location, usage hours, charge cycles and fault codes. The ERP never polls tools.
- Update mechanism
- Signed image relayed by the app. The bootloader checks signature and version and keeps the old image until the new one boots.
- Reporting path
- SBOM of BLE stack and application from the build, with the radio vendor’s SDK as a third-party component, and a CSAF advisory with VEX.
Cost. In our cost model the battery tool comes to €0.50 per device per month in the base case, the lowest of the four archetypes. Of this, €0.47, or 93 %, is the security premium. Signed OTA on Golioth is about half of that premium.199
What to watch. Pairing must make the user set a credential, as the password rule of EN 18031 requires.148 PSA Level 3 evidence has to be checked in the certification registry, not in the datasheet.326 For the battery tool, automatic security updates by default depend on an app the user opens.171 The update service must therefore track which tools have not been in range. The site gateway is a radio product with CRA and RED duties of its own.
4.7.2 Machine with gateway
The machine’s gateway reads the control system but has no write path to the safety controller (Figure 6). That separation carries the protection the Machinery Regulation requires against “reasonably foreseeable malicious attempts from third parties leading to a hazardous situation”.168
- Radio
- The customer’s network first (Ethernet, Wi-Fi with WPA3 or a 5G campus network). Cellular with an eSIM as the fallback, over LTE-M, or RedCap for video and large logs. No 2G or 3G.
- Gateway
- Linux edge gateway with TPM 2.0, measured boot and an A/B root file system. It reads the control system over OPC UA and signs an audit log of every change.
- Platform
- Azure IoT Hub with Device Update, AWS IoT Core with Device Management jobs, or self-hosted Mender.
- ERP
- Condition events become service orders, consumption data spare-part proposals or usage-based billing. The customer’s ERP receives the same events through the Data Act interface.
- Update mechanism
- Gateway packages and PLC firmware are signed separately. PLC firmware waits for a maintenance window, and security fixes travel on their own channel.
- Reporting path
- SBOM to BSI TR-03183-2 for several hundred Linux packages, binary analysis of supplier firmware and CSAF advisories pushed to customers.
Cost. For the machine we calculate €3.10 per device per month in the base case, the highest of the four archetypes. The cellular tariff and always-on cloud traffic drive the total. The security premium of €0.40 is 13 % of it.
What to watch. The audit log on device and platform supplies the evidence of intervention in the software that the Machinery Regulation requires.168 PLC firmware is a safety-relevant change. The CRA asks for security updates to be separated from functionality updates where technically feasible.171 The customer can then accept fixes without requalifying the process. A Class I gateway sold on its own needs a notified body as long as no CRA harmonised standard is cited in the Official Journal.171 It should be designed to IEC 62443-4-2.209 Certified parts for it exist, such as the NXP SE051298 or the SLB9672 TPM, certified until 2031.51
4.7.3 Building device under § 14a
The building device takes grid control through the metering point operator’s smart meter gateway and control box, never through the manufacturer’s cloud.74, 403 The maker therefore designs an EEBUS interface and keeps the cloud path separate from it (Figure 7).
- Radio
- Not the maker’s choice on the grid side, where the smart meter gateway uses public mobile networks or 450 MHz. The device’s own link is the customer’s Wi-Fi.
- Gateway
- Smart meter gateway to BSI TR-03109 and an FNN control box. The device accepts EEBUS where available and has a relay input as the fallback.
- Platform
- Manufacturer cloud over the customer’s Wi-Fi for app, diagnosis, updates and Data Act access. It carries no grid control.
- ERP
- Commissioning creates the installation-base record that anchors warranty, recalls and security updates. Service events post as service orders.
- Update mechanism
- Signed images, automatic by default with an opt-out, never during an active control period. Minimum power and response time are checked after every update.
- Reporting path
- As for the other archetypes, plus coordinated disclosure with the EEBus Initiative and control-box vendors, since a flaw in the EEBUS stack reaches other makers’ devices.
Cost. For the building device we arrive at €0.59 per device per month in the base case. Of this, €0.48, or 81 %, is the security premium.
What to watch. A throttled device keeps at least 4.2 kW under BNetzA determination BK6-22-300, in force since 1 January 2024.74 A control signal must take effect within five minutes, and devices under old agreements move to the new regime by 1 January 2029.74 The customer gets a reduced grid fee in return,61 with a time-variable option since 1 April 2025.79 The control chain is not in the maker’s hands. It consists of the smart meter gateway,53 its WAN73 and a control box to the FNN specification of August 2025, covered by BSI TR-03109-5.49, 403 Control boxes offer EEBUS and relay contacts.93 The rollout target for these metering points is 90 % only by the end of 2032.60 The relay fallback therefore stays necessary for years. EEBUS (VDE-AR-E 2829-6)402 pairs devices by their certificate’s key identifier, confirmed by a person.123 The device therefore keeps its EEBUS key in protected storage and shows the identifier on display or label.
4.7.4 Logistics tracker
The logistics tracker is a battery budget with a radio attached. LTE-M with power saving carries it on the road, a BLE site gateway on site, and one tracker identity links both paths (Figure 8). The radio transmission, not sleep or GNSS, decides how long the cell lasts.
- Radio
- LTE-M as the primary bearer for mobility and handover, NB-IoT as the deep-indoor fallback. An eSIM whose operator profile can be changed in the field.
- Gateway
- None on the road, and on site the BLE gateway of the battery tool. The track stays continuous because it is keyed on the tracker’s certificate, not on the bearer.
- Platform
- The common backbone plus geofences and a location solver behind an interface the manufacturer controls.
- ERP
- Geofence entries and exits post as goods-movement or delivery events to the ERP or transport management system. Raw positions stay in the platform.
- Update mechanism
- Signed delta images over LTE-M, only when stationary, in good coverage and above a battery threshold.
- Reporting path
- As for the other archetypes, plus the cellular modem firmware as a separate SBOM component that can be updated on its own.
Cost. For the tracker we calculate €0.99 per device per month in the base case, of which €0.46, or 46 %, is the security premium.
What to watch. The positioning chain decides the battery. A motion sensor decides whether a fix is needed. The cloud solves a Wi-Fi scan to under 100 m and a cell scan to under 700-1,000 m.287 GNSS at about 25 mW397 runs only when the asset moves. The nRF9151 draws 18 µA in LTE-M with extended discontinuous reception (eDRX).288 An eSIM under GSMA SGP.32 lets a trailer change operator without opening a sealed housing.202 Sleep and hourly GNSS fixes use about 3 % of a D-size cell of 17 Ah a year (Table 9). An A-size cell, by contrast, holds only 3.6 Ah.340
| Item | Calculation | Charge per year (mAh) |
|---|---|---|
| Sleep in PSM | 2.7 µA × 8,760 h | 24 |
| GNSS, one fix per hour | 25 mW × 30 s assumed per fix = 0.75 J; at 3.6 V about 0.058 mAh per fix × 8,760 fixes | 507 |
| LTE-M report, one per hour | Charge per transmission depends on network and coverage | measure in the field |
| Capacity of an LS 33600 | 17 Ah nominal | 17,000 |
No datasheet gives the charge per LTE-M report. It depends on coverage and on how long the modem stays connected before it returns to PSM. It therefore has to be measured on the target network, in good and in poor coverage. The cell loses less than 1 % a year to self-discharge in storage at +20 °C.341 Its 17 Ah are rated at 5 mA, +20 °C and a 2.0 V cut-off, and at low temperature and higher current it delivers less.341 The manufacturer therefore sizes the cell with Saft for the coldest operating temperature and the real pulse profile, not for the nominal figure.
From 18 February 2027 the Battery Regulation requires portable batteries to be removable by the end user.150, 169 The manufacturer therefore checks whether an exception applies before designing a sealed housing. Semtech closed its LoRa Cloud geolocation service on 31 July 2025.355 The location solver therefore belongs behind the manufacturer’s own interface. Galileo OSNMA authenticates the position where it serves as evidence for customs or insurance.176
Taken together, the bottleneck is not the technology but the manufacturer’s own organisation. A manufacturer that fixes the root of trust and the backbone once for all product lines runs the PSIRT and the update mechanism only once and builds every further product on them. The next chapter shows where logistics tracking departs from this design.
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